Designing smarter power systems: how integration is redefining the data centre

By Arturo Di Filippi, Offering Director, Global Large Power at Vertiv.

The modern data centre is no longer a collection of separate systems. As workloads scale and power density increases, the dividing lines between electrical infrastructure, cooling and digital control are disappearing. The new frontier in reliability and efficiency lies in integration - designing the entire power train as one intelligent, responsive ecosystem.

The shift is being driven by the same forces transforming every other aspect of digital infrastructure: artificial intelligence (AI), sustainability targets and rising grid pressure. Meeting those challenges demands architectures that operate as unified systems from the grid connection to the chip.

The new design mindset

Data centre power systems were once planned as discrete layers - the utility feed, the backup generation, the uninterruptible power supply (UPS), the distribution and finally the IT load. Each stage was optimised in isolation, but that approach is no longer enough.

AI and accelerated compute have exposed the interdependence of every component. Power fluctuations or inefficiencies at one stage can have outsized effects downstream, while space constraints and rising temperatures increase the physical coupling between systems. Designing for the next decade means recognising that the data centre behaves as one electrical organism.

Integration starts at concept level. Instead of specifying individual devices, engineers define the performance and efficiency of the complete power chain. Choices around voltage levels, redundancy, cabling routes and monitoring are made together, not sequentially. The aim is a design that delivers predictable performance under variable load, rather than a collection of best-in-class parts that may not work together optimally.

Standardisation and modularity

Integrated power design relies on a high degree of standardisation. Modular building blocks (prefabricated power skids, scalable UPS systems, standardised busway assemblies) make it possible to replicate quality across multiple sites while reducing deployment time.

Prefabricated modules are particularly valuable in large or multi-tenant environments. They arrive factory-tested, configured for specific voltage and redundancy levels, and can be installed with minimal on-site integration. For operators, this means faster commissioning, less dependence on scarce engineering labour, and more predictable outcomes.

The design flexibility also supports growth. When demand increases, additional modules can be added without major rework or extended downtime. This modularity has become one of the defining characteristics of AI-ready facilities, where speed to deploy and the ability to scale safely often outweigh raw capacity.

Visibility and control through data

True integration depends on information. Electrical power management systems (EPMS) sit at the centre of the modern power train, bringing together data from switchgear, UPS modules, power distribution units (PDUs) and sensors. These platforms track voltage, load balance, energy quality and equipment health in real time, giving facility and operations teams a single, trusted view of their environment.

The benefit extends beyond visibility. By linking EPMS data to building management and IT systems, operators can create a closed feedback loop. Energy can be dynamically routed to where it is most needed, cooling systems can respond to real electrical loads rather than estimates, and predictive analytics can highlight potential weak points long before an outage occurs.

For multi-site operators, integrated monitoring also supports benchmarking and remote diagnostics. With consistent data across geographies, teams can identify systemic inefficiencies and apply enhancements globally.

Integration as a key differentiator

Designing power and control systems together does more than improve uptime, it also drives more responsible performance. Efficiency gains made at the electrical level translate directly into lower emissions and reduced total cost of ownership.

By managing losses across conversion stages, matching power distribution to actual rack density, and coordinating load balancing with cooling, integrated designs can achieve measurable reductions in energy waste. The result is not only a lower power usage effectiveness (PUE) but also a smaller environmental footprint across Scope 1 and 2 emissions.

Integration also enables facilities to work more effectively with renewable energy sources. When storage, UPS and control systems operate on a single platform, operators can use battery energy storage systems (BESS) to smooth the output of on-site solar or manage grid peaks more intelligently. This is increasingly important as regions tighten reporting requirements on renewable power use and grid participation.

The Fault Ride Through (FRT) feature in UPS systems is gaining significant traction due to its ability to enhance power reliability in increasingly unstable grid environments. FRT allows a UPS to weather grid issues - such as sudden voltage drops, spikes, or frequency shifts - without switching to battery mode or shutting down. This is especially important in today’s energy landscape, where renewable sources like solar and wind can make grids less predictable. By using smart algorithms and sturdy hardware, FRT-equipped UPS systems adapt to conditions, delivering steady power to critical equipment. This means that there is less strain on batteries, better energy efficiency, and reliable performance for data centres and smart grid setups.

Service and lifecycle integration

Power integration does not end with commissioning. Once operational, data centres depend on coordinated service strategies that treat the power train as one system.

Providers with multi-technology expertise can monitor and maintain electrical and cooling systems together, using the same data feeds that drive operational decisions. Remote diagnostics, firmware updates and component-level analytics all support a move towards condition-based maintenance, where interventions are triggered by real performance data rather than fixed schedules.

This approach improves both reliability and cost efficiency. Instead of servicing every asset on rotation, engineers focus on components that show early signs of degradation. The supporting data also feeds back into future design cycles, allowing each new build to learn from the operational history of the last.

The human factor

As the technical complexity of power systems grows, collaboration becomes the decisive factor. Integration requires mechanical, electrical and controls engineers to work side by side from the earliest design stages. Decisions on cabling routes, containment, voltage levels or space planning all have downstream implications for cooling and maintenance.

Cross-disciplinary coordination is particularly important in retrofit projects. Older sites were rarely designed with modularity in mind, so achieving integration may involve re-routing infrastructure or adopting hybrid architectures. While challenging, the payoff can be significant: better energy visibility, reduced downtime and the ability to add capacity within existing grid constraints.

The path to intelligent infrastructure

The next generation of data centres could be defined by how intelligently they manage energy. Integration is the foundation of that intelligence. When every component, from grid interface to rack PDU, communicates and collaborates, the facility becomes a living system capable of self-adjustment and optimisation.

This direction aligns with a broader shift in critical digital infrastructure thinking. The goal is not to build bigger power systems but smarter ones - systems that deliver energy precisely where and when it is needed, support renewables, and adapt gracefully to change.

For operators navigating the twin challenges of AI growth and energy constraints, integration across the power train offers a route to both resilience and efficiency. The technology already exists. The task now is to design, connect and manage it as one coherent whole.

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